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| how is cotton made into yarn into fabric step by step |
They go through the dryer to get rid of moisture that would weaken
the final product the shells keep them from sticking together aiding the drying
process a worm screw moose the chips through he said pipes. Which melt them
into a thick liquid this molten recycled polyester is now ready to be turned
into yard it will be pressed through this die plate that looks a lot like a
shower head. It’s part of a device called the spin pack. Which also includes a
mass filter a metal distribution plate . It’s a shattered metal for extra
filtration. It’s important to screen out impurities that might compromise the
recycled product. They screw the cap onto the spin pack and insert a metal
connector piece. They preheat the pack. So the polyester what harden as it
flows through it .
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| how is cotton made into yarn into fabric |
They transfer it to one of the openings from. Which the
liquid polyester flows. There are dozens love these openings all capped by a
spin pack etc 68 tiny holes in each disc shape the recycled polyester into
filaments. They cool and harden as the exit each one is five times finer than a
single human hair the some. If it breaks during equipment stops and starts and
that goes into a big box to be recycled again the rest converges in finals into
a guide. Which bundles all the strengths into one yard with the yarn travels
around rollers into a compartment where airbus. It’s the art. When tangle the
filaments this holds them together the school then rack subsea aren't at a rate
of over 200 kilometers an hour anna thomas vehicle pulls up the spools move
into position and along spindle emerges from the automated vehicle to collect
them for more processing the group a sample from every production run with
strands have black yarn.
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| how is cotton made into yarn into fabric |
Which allows the lighter yarn to stand out the fray
both ends of the arms with a razor. So they'll be easier to examine under a
microscope the technician projects the magnified image onto a screen and counts
the number of filaments at this point the urine is stiff like dental floss. But
that’s about to change this machine repose the polyester yarn overheated rubber
rollers the process stretches it and realigns the molecules think more
equipment twists it and . It’s taken up by automated schools now this recycled
polyester yarn is less like dental floss and more like world from plastic
bottles and manufacturing waste to polyester yarn this transformation has taken
just a couple of weeks this recycled yarn is now ready for the material world making
consumerism a less wasteful thing
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